The secondary clutch springs are color coded to rate degrees in softness, from a soft 1 to a firm 7. I know the torque for the primary clutch bolt is 96 foot pounds (Todd mentioned that in the videos). Install the new drive clutch assembly on the engine per MRM. Joined Aug 11, 2015. drive clutch bolt torque. The spider is loaded with heavy duty 22mm wide rollers for long life and durability. The Ranger Pro primary clutch is an extreme heavy duty upgrade over the stock Ranger 1000 clutch. Delays Possible. The Polaris Sportsman 570 model is a ATV bike manufactured by Polaris. The main tech at duraclutch works at Polaris in the clutch dept, in 30 years he …. Can-Am’s torque procedure. Joined Sep 12, 2017. Description. If you would like to get a quote on a new 2020 Polaris Slingshot® SL use our Build Your Own tool, or Compare this bike to other Sport-Touring motorcycles. At Rekluse we build innovative, high performance clutches for dirt bikes, adventure bikes, Harley Davidson motorcycles, and ATVs. - Answered by a verified Motorcycle Mechanic. Covers: Polaris,Ski-Doo,Yamaha. View online or download Polaris 1997 Xplorer 300 Service Manual Torque Specifications and Special Tools. What is the torque spec of the primary clutch bolt on a 02 800 rmk? Checked crank runout (. The mid-size chassis ensures great. step 1 in a criss cross pattern torque them all to 22 ftlbs, then let sit one minute. 2013 Polaris PRO-RMK® 800 155 pictures, prices, information, and specifications. 10,464 Posts. Message & call responses may also be delayed. New posts Search forums. With the 60 HP engine. #5 · Apr 4, 2019. Twin air with outerwears. 1 SPECIAL SERVICE TOOLS AND SUPPLIES PART NUMBER TOOL DESCRIPTION 2870506 Clutch Puller 9314177 Clutch Holding Wrench 2871358 Clutch Holding Fixture …. Sport Utility w/ 27-28" Tire. EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. 5 Engine Options - Polaris 294cc/2 cylinder Polaris 398cc/2 cylinder Polaris 530cc/2 cylinder Track Type - Growser Bar Double Drive Track Length on Ground - 45" Track Width - 15" Overall Length w/Skis - 104" Height w/Windshield - 41" Height less Windshield - 33". PVT System Fastener Torques Fastener Torque Note Drive Clutch Bolt (All Carbureted) 50 ft-lb(68 Nm) Re-torque after running engine. Upgrade to a GBoost Belt [18:01] Now we have both of our clutches torqued to. Harley-Davidson Honda Yamaha Polaris Kawasaki Suzuki Can-Am BMW Sea-Doo/BRP Arctic Cat Popular Specs 2006 FLHX Street Glide 2015 Raider 800 (4X4) 2005 C50 Boulevard 2013 MXZ 600 Sport 2019 150 XC-W 2016 FE 350 S 2021 Axis 700 1993 Trail Boss 350L (4X4) 2004 TRX450FE4 FourTrax Foreman (Electric Start) 2004 Kingpin. 67 kgm) Polaris Industries Inc. Use Loctite 271 on threads. The 2017 Polaris Sportsman 570 and all other motorcycles made 1894-2021. Download 2011 Polaris Ranger 800 Head Torque Specs PDF. PRC Polaris Ranger Club. Jun 13, 2020 · Kyle D, could you send me some of those brackets?Looks like I may be pulling another engine or two this winter. Reactions: Roadrunner. PolarisGeneralForum. Download Ebook 2011 Polaris Engine Torque Specs Recognizing the habit ways to get this book 2011 polaris engine torque specs is additionally useful. Twin air with outerwears. 2012 - 2013. Apr 08, 2015 • Cars & Trucks. Anybody know the torque specs for the Clutch Housing and for the Flywheel? DDM Stage 3 Turbo / Intercooler / Fuel Rail / Track Clutch Magnaflow Short Exhaust / …. Link to comment. Read full answer. EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. •Designed from the highest quality material. We've been in business for almost 30 years developing world-class CVT Clutch Kits. Although the Indy 500 was positioned as an entry-level sled, it sported luxury features such as heated hand grips, which were installed as standard, and are a welcome addition to any sled. If we don't have the spec you need, don't worry we'll quickly look it up for you from our huge reference library and get you on your way. The compensator sprocket 150-165 foot pounds. Pages 1-3 are below in a PDF file. clutch torque specs. but just measure it accurately. the head bolt torque sequence is a long and complicated procedure. Fairbanks Snow Travelers - Portal. Maintenance tips, procedures and specifications can be found in your Owner's Manual. anyone have the torque specs on a liberty 800 2003 for the head,4 case bolts,clutch and jug nuts please Click to expand im not positive but i think its 22 pounds. rockymountainatvmc. The XLT chaincase has a 66P-3/4-length drive chain and a 66P 9T-4 drive shaft sprocket. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine and chassis serial numbers / Engine operation / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Basic hand tools / Precision. Polaris Sportsman repair books are digitally delivered instruction guides developed and distributed to certified dealership technicians, professionally trained mechanics or anyone who wants to repair their off-road 4-wheeler themselves. 9 mm Wiseco 12. Jump to Latest Follow 1 - 2 of 2 Posts. Jump to Latest Follow 1 - 5 of 5 Posts. Learn how to get your clutches ready for racing by watching this snowmobiling tutorial video. If you would like to get a quote on a new 2007 Polaris IQ 600 HO CFI use our Build Your Own tool, or Compare this snowmobile to other Performance snowmobiles. If in this range, go to next check. On top of this, Polaris made tender spring improvements for a plusher ride, replaced the XP Turbo and Turbo S clutches with the RZR Pro XP clutch, and included a greater diversity of optional add-on accessories like aluminum doors, chase lights, and heaters (to name a few). This primary clutch assembly comes complete w. what i need to know is the torq for the primary clutch that has a 30mm nut and the torq for the secondary clutch also? 2008 polaris sportsman 300 haynes repair manual Google Search. Sport Utility w/Stock Tire. The carbed 600H0 has a different torque spec than the 600HO CFI? Why is that, doesn't make any sense. We've been in business for almost 30 years developing world-class CVT Clutch Kits. Shop All CVT Clutch Components!https://www. Research 2005 Honda TRX450R torque specs. Home; ATV / UTV; Clutch Kits; Polaris; 500; Ranger; Sport Utility; Sport Utility. DOWNLOAD Polaris Scrambler Repair Manual 50 90 400 500 850. EPI also offers high quality replacement driveline parts such as Axles, U-Joints, CV Joints, Front End and Suspension parts, Brakes and more. 4,124 Posts. Built for Strength Get a Heavy-Duty Primary Clutch for your Polaris RZR 800 and see how SuperATV does clutches. Incorrect torquing may lead to serious machine damage or, as in the case of steering components, can result in injury or death for the rider(s). The torque required is immense. This Official 2015 Polaris Ranger 570 UTV Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2015 Polaris Ranger 570 Side by Sides. Jump to Latest Follow 1 - 3 of 3 Posts. 4 out of 5 by 847. Jump to Latest Follow 1 - 2 of 2 Posts. Torque on Secondary Primary high lighted in blue, secondary in red. Below is the information on the 2007 Polaris IQ 600 HO CFI. clutch disk 1. WonderHowTo. Check for …. The XPTs with 10mm grade 8. Torque spec is 100 in/lbs. Find weight and dimensions (length, height, width) of the 2021 Polaris 850 PRO RMK 155 Snowmobile. DOWNLOAD Polaris Snowmobile Repair Manual 1985-2016. They need to be insanely tight as the torque of the clutch on the belt is constantly trying to loosen the spider. Discussion Starter · #1 · Aug 11, 2015. but just measure it accurately. com Established Sept 2010 [/url] I do not ride. Download Ebook 2011 Polaris Engine Torque Specs Recognizing the habit ways to get this book 2011 polaris engine torque specs is additionally useful. Looking for the clutch torque spec. Clutch Offset: Drive and driven clutches are offset so that drive belt will stay nearlystraight asit movesalong theclutch face as the engine torques back. Reinstall the storage container and seat. The engine clutch is activated by centrifugal force, and the driven unit is torque sensitive, meaning it is responsive to the torque demand of the driven shaft or jackshaft, to adjust the ratio of the system for the power required according to the various conditions. Install our shim on our secondary, and install our spacer. mov Clutch Problem How to use torque wrench for beginners Head bolt torque specs and pattern. The XPTs with 10mm grade 8. Reinstall the PVT air outlet duct hose. 2020 Polaris Slingshot® SL pictures, prices, information, and specifications. Transmission - Torque-O-Matic Brake - Hydraulic Disc Fuel Capacity (U. WonderHowTo. Other specifications include powertrain and performance, tires and wheels, brakes and transmission. The clutch will be shipped fully assembled with a baseline weight setup installed based on the specs of your Polaris RZR Turbo / 1000. In this version sold from year 2017 , the dry weight is 330. Purchase a service and repair manual for vintage snowmobiles manufactured by Polaris, Ski-Doo, and Yamaha. 25 inches, but the best feature is the ride. The Clutch Guys The Belt Guys We're known by a lot of different names. Helps hold peak power RPM when dune riding and climbing hills. Dec 16, 2014. The 2012 Polaris Ranger XP 900 is nothing short of SxS excellence: the new series boasts upgraded engine, a new drivetrain and a new frame with longer wheelbase. Torque the 900 at least once more after a short run or elevate the sled & run the track, grab the brake, repeat several times & torque again. In this version sold from year 2011 , the dry weight is 180. It may work if you pull the engine, transmission, and clutch assembly out of the vehicle itself, but without going that far to work on a primary clutch on a 2010 Polaris rzr 800 it is way to long to get started in the clutch. PolarisGeneralForum. Description. Built for Strength Get a Heavy-Duty Primary Clutch for your Polaris RZR 800 and see how SuperATV does clutches. 4 out of 5 by 847. The Ranger Pro primary clutch is an extreme heavy duty upgrade over the stock Ranger 1000 clutch. 5 mm (new 43 mm) replace all 6 if necessary. Joined Aug 26, 2014. Torque on Secondary Primary high lighted in blue, secondary in red. Maximum torque is 51. Once completed re-torque hardware and replace clutch cover and vent hose. Polaris Prerunner Front Bumper Kolpin Full Tilt Windshield MSA Diesel 14 in. With class-leading torque and power, this bonafide workhorse can haul up to 1,000 pounds in its bed and boasts a 2,000-pound towing capacity. Find a dealer near you with the Dealer Locator. This effort peaked in the late 80's when the Cyclone model arrived with a 38mm carb, a much modified cylinder porting and a higher revving pipe. This is the Highly Detailed factory service repair manual for the2001 POLARIS 500 XC SP SNOWMOBILE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. Made in the USA. Pages 1-3 are below in a PDF file. Polaris Ranger 900 Specs & Features. The compensator sprocket 150-165 foot pounds. QSC REV X PRIMARY CLUTCH POLARIS SPORTSMAN/RANGER/RZR/RZRS, 500,570,600,700,800. Torque on Secondary Primary high lighted in blue, secondary in red. Factory repair manual for 2000 Polaris Indy 500 / 600 snowmobiles. Made in the USA, the Polaris 850 Patriot is designed for class-leading durability, responsiveness, unrivaled acceleration and to deliver the industry's best power-to-weight ratio. Upgrade to a GBoost Belt [18:01] Now we have both of our clutches torqued to. EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. SLP Engine Torque Arm. 2005 King Ranch 6. You don't want it loose so that vibration can loosen the bolt. lbs for primary bolt (torque to 80 ft. Covers: Polaris,Ski-Doo,Yamaha. QSC REV X PRIMARY CLUTCH RZR 1000 S/ POLARIS GENERAL"OUT OF STOCK". Body Styles. The Polaris™ System The Finest in Multi-Cable Connector Blocks. Jun 13, 2020 · Kyle D, could you send me some of those brackets?Looks like I may be pulling another engine or two this winter. Torque it to 40 ft-lbs, then set the torque wrench to 55 ft-lbs and you probably won't see that much "turn of the bolt". 110 race gas and 93 mixed 50/50. The Polaris Sportsman 570 model is a ATV bike manufactured by Polaris. The calibrations in this guide are in no way the ULTIMATE FOR ALL applications! They are general for TRAIL RIDING, not RACING. Description. View online or download Polaris 1997 Xplorer 300 Service Manual Torque Specifications and Special Tools. Does anybody know the torque spec for the primary clutch on a 2014 Ranger 900? PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC. PRO TIP: We removed the front wheel on our Sportsman so you can see the process, but it's not necessary for you to remove the wheel on your ATV. 0 pounds) and it is equipped with a Twin, four-stroke motor. Harley-Davidson Honda Yamaha Polaris Kawasaki Suzuki Can-Am BMW Sea-Doo/BRP Arctic Cat Popular Specs 2006 FLHX Street Glide 2015 Raider 800 (4X4) 2005 C50 Boulevard 2013 MXZ 600 Sport 2019 150 XC-W 2016 FE 350 S 2021 Axis 700 1993 Trail Boss 350L (4X4) 2004 TRX450FE4 FourTrax Foreman (Electric Start) 2004 Kingpin. Baja Technical Info. Reinstall the PVT air outlet duct hose. Both requiring Loctite 620 on the threads. Built for Strength Get a Heavy-Duty Primary Clutch for your Polaris RZR 800 and see how SuperATV does clutches. Learn how to install the primary clutch on a Polaris RZR 900 XP. The Torque Chart is at the bottom of this page. Purchase a service and repair manual for vintage snowmobiles manufactured by Polaris, Ski-Doo, and Yamaha. Does anyone know the torque specs on the front diff bolts on a 800 ranger? Save Share. mov Clutch Problem How to use torque wrench for beginners Head bolt torque specs and pattern. Oct 22, 2019 · Indian Motorcycle, America’s First Motorcycle Company, raised the bar for American motorcycles today with the announcement of its most powerful engine to date, the PowerPlus. It may work if you pull the engine, transmission, and clutch assembly out of the vehicle itself, but without going that far to work on a primary clutch on a 2010 Polaris rzr 800 it is way to long to get started in the clutch. AXYS Bolt Torque Specs | SnoWest. When they swapped to a 10. Discussion Starter · #1 · Jan 24, 2010. I know the torque for the primary clutch bolt is 96 foot pounds (Todd mentioned that in the videos). QSC REV X HD RZR 1000 PRIMARY CLUTCH"OUT OF STOCK". IQ chassis. 2022 RZR XP 1000 Sport Cruiser Black is rated 4. PolarisGeneralForum. again falls back on a Polaris standard. POLARIS 800 - STAGE 2 SNYPR CLUTCH KIT (TRAIL) $419. Had to replace the clutch and i cant find the torque spec! Can anyone help? Thanks. EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. Reduces belt slip and clutch heat. This is the second primary clutch puller that I have ordered as well and the second one that does not fit. EBS provided better stopping power on steep grades without wearing out the brake pads. ) this spring was originally dark blue/white $ 39. PVT System Fastener Torques Fastener Torque Note Drive Clutch Bolt (All Carbureted) 50 ft-lb(68 Nm) Re-torque after running engine. 8 bolt (prior to 2019 iirc) were 43 ft lbs. Hpd Lightened Flywheel. A arm bolts- 30 ft lbs, both front and rear. Clutch spring minimum length 41. For more information, see your authorized Polaris Dealer. Including Cylinder Head torques, Lugnuts, Wheel Hub, Oil Drain Plug torques, Spark Plug, and even the Axle Nut Torques. for the retaining bolt for the secondary clutch on a polaris xp 900 utv,2011 model. Can-Am’s torque procedure. 40 in 3 ), delivered by an Electronic Fuel Injection (EFI) system. The newer Polaris Trailblazer 250s now have much smaller ports, a smaller carburetor, and a low-revving engine, attributing to its conservative power output of 22 HP. ARCTIC CAT Model Year Starter (wet) Clutch ft/lbs Primary ft/lbs Secondary ft/lbs 366 Auto 4x4 2008-10 147 147 147 375 Auto 2x4/4x4 2002 94 75-85 75-85 400 Manual 2x4/4x4 2002-08 94 75-85 75-86. clutch disk 1. Polaris ATV Technical Discussions. the torque specs are hard for the head. tylera189 said: Looking for advice. The drive clutch, driven clutch, and belt make up the torque converter system. Polaris suggests a drill bit or pin gauge. Follow the Polaris shop manual for proper torque specs and take your time. POLARIS 800 - STAGE 2 SNYPR CLUTCH KIT (TRAIL) $419. anyone have the torque specs on a liberty 800 2003 for the head,4 case bolts,clutch and jug nuts please Click to expand im not positive but i think its 22 pounds. Service manual torque specs for the drive (primary) clutch mounting bolt is 96 ft-lbs; torque specs for the drive clutch spider is 290 ft-lb (Apply 0. 10/3/08 4:19 PM. 4 mL Loctite® 620™). get the 2011 polaris engine torque specs link that we give here and check out the link. EPI also offers high quality replacement driveline parts such as Axles, U-Joints, CV Joints, Front End and Suspension parts, Brakes and more. 2007 KLR 650. Discussion Starter · #1 · Aug 11, 2015. Once started proceed to tighten cap bolts in star pattern. Maintenance tips, procedures and specifications can be found in your Owner's Manual. 07-355 Polaris Drive Spring, Black, OEM 7043681 (120-310 lbs. For more information, see your authorized Polaris Dealer. Can-Am's torque procedure. Inspect rubber engine mounts. for the primary (drive) clutch retaining bolt on a 2015 Polaris ranger crew 900 XP. I have a 2008 polaris sportsman 300. Find vehicle weight and dimensions (length, height, width) for the 2022 Polaris RZR Trail Sport White Lightning Side by Side. This Engine Torque Arm greatly reduces engine deflection under acceleration. Your torque spec is 55 ft lbs. Joined Feb 20 …. A forum community dedicated to Polaris Ranger owners and enthusiasts. Jump to Latest Follow 1 - 5 of 5 Posts. The clutch kits include detailed install instructions and torque specs. 2010 Polaris Sportsman XP 550 International ATVs. Description. Install the driven clutch per MRM. 0 mm new) 4 Outer plates 1. 8 bolt (prior to 2019 iirc) were 43 ft lbs. TorqDrive provides more disks in less space, allowing us to add up to 4 additional frictions disks over stock. com is your convenient source for advanced sealing information. 3 out of 5 stars 44 $59. QSC REV X PRIMARY CLUTCH POLARIS SPORTSMAN/RANGER/RZR/RZRS, 500,570,600,700,800. Suspension on the Sportsman 500 H. 96 is to much. Reactions: Roadrunner. Drive Train, Clutch Cover & Ducting R16rna57a1/A9/A4/E57ah Drive Train, Front Drive Shaft R16rna57a1/A9/A4/E57ah Drive Train, Front Gearcase Internals R16rna57a1/A9/A4/E57ah. The internal components of the drive clutch and driven clutch control clutch engagement (for. need torque specs for 01 800 rmk. Specifications. Both requiring Loctite 620 on the threads. Polaris clutches can be very stubborn when it comes to removing the upper housing and spider. Each clutch comes from the factory with the proper internal components installed for its specific engine model. 9 bolt they raised it to 70 ft lbs which is on the high end for a 10mm 10. Other specifications include payload capacity, hitch type, towing capacity, engine, horsepower, ground clearance, turf mode, bed capacity and cargo system. Once completed re-torque hardware and replace clutch cover and vent hose. Both the clutch and the driven units are composed of pulleys with moveable. The XLT chaincase has a 66P-3/4-length drive chain and a 66P 9T-4 drive shaft sprocket. What's the torque spec for the driven clutch cover bolts? Polaris driven on a 2000 sled. TorqDrive provides more disks in less space, allowing us to add up to 4 additional frictions disks over stock. The engine clutch is activated by centrifugal force, and the driven unit is torque sensitive, meaning it is responsive to the torque demand of the driven shaft or jackshaft, to adjust the ratio of the system for the power required according to the various conditions. Covers complete tear-down and rebuild, pictures wiring and part diagrams, torque specs, maintenance, troubleshooting, etc. Can Am & RZR race parts for Baja Racing, Short Course Racing, Dunes, Trails, Mud, or anything for your SXS. 40 in 3 ), delivered by an Electronic Fuel Injection (EFI) system. When they swapped to a 10. Joined Aug 26, 2014. 2012 - 2013. Hardware store bolts with no markings on top are usually soft, mild steel, grade 2 quality and should be avoided like the plague. #2 · Jun 24, 2019. 94 FLSTN Soft Tail. I installed a Dalton clutch but that hasn't seemed to help my belts from breaking. Read full answer. Polaris RS1 - SNYPR Clutch Weights $249. Find vehicle dimensions (length, height, width) and warranty information for the 2020 Slingshot R (manual). Fitting your four-wheeler with a torquer pipe kit gives it a 5-HP gain at 6000 RPM, increasing its ponies to 27 HP. The torque required is immense. PVT System Fastener Torques Fastener Torque Note Drive Clutch Bolt (All Carbureted) 50 ft-lb(68 Nm) Re-torque after running engine. THIS IS THE NEW CAM ARM WEIGHT FOR THE 4-PRO. Any help so I can finish this up tonight 2008 Outlaw 525 IRS FMF Q4, Rekluse Pro Clutch, Fasst Flexx bars, Precision Racing Steering Stabilizer, Pure nerfs, front n rear bumpers, JDjet kit, K&N, PowerMAdd Hand guards. 5:1 compression ratio. Just when to rebuild it with the rekluse in it and the rekluse instructions does not say what the torque specs for the clutch are. Covers: Polaris,Ski-Doo,Yamaha. Factory repair manual for 2000 Polaris Indy 500 / 600 snowmobiles. 4200133 Polaris 2008 Sportsman 700 800 Service Manual. The XPTs with 10mm grade 8. clutch disk 1. Drive Clutch Retaining Bolt40 ft. Better low end power and torque to. The drive clutch has a diameter of 7. Below is the information on the 2020 Polaris Slingshot® SL. * Replaces Polaris 7041157 Blue/Green •Fine tune your engagement and top RPM as you like. Install the eight clutch cover fasteners. Primary Clutch Torque Specs. get the 2011 polaris engine torque specs link that we give here and check out the link. what i need to know is the torq for the primary clutch that has a 30mm nut and the torq for the secondary clutch also? 2008 polaris sportsman 300 haynes repair manual Google Search. Not a single person can give me the answer (not even the dealer). Maximum torque is 51. #5 · Apr 4, 2019. recommends using a new secondary (driven) clutchbolt every time the bolt has been removed. Talked with a guy at Polaris who has been there 30 years doing clutching, ask him he said never torqued on in 30 years!!! LOL. Twin air with outerwears. Howdy, Does anyone have handy access to torque specs for the 680 triple? I'm replacing the crank and both the primary and secondary clutches on my 1996 Ultra RMK, so I figure I need the torque specs for the crankcase bolts, flywheel/magneto, primary clutch (plate and crank bolts), and secondary clutch bolts. Polaris suggests a drill bit or pin gauge. This Polaris snowmobile manual is 488 pages. Step 2 tighten bolt 180 degrees +/- 5 degrees. Polaris 850 - STAGE 2 SNYPR CLUTCH KIT (Mountain) $419. Your torque spec is 55 ft lbs. Sport Utility w/ 27-28" Tire. 5 inches and 1. 001) with 3500+ miles. 4 mL Loctite® 620™). In this version sold from year 2011 , the dry weight is 180. Reactions: Roadrunner. EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. 5 mm (new 43 mm) replace all 6 if necessary. Find vehicle weight and dimensions (length, height, width) for the 2022 Polaris RANGER EV Avalanche Gray UTV. The parts manager said the same parts are on 2017 - 2019. Below is the information on the 2020 Polaris Slingshot® SL. Specifications include engine, horsepower, fuel capacity, ski type, track length and width, exhaust, suspension, rear travel and person capacity. 4 out of 5 by 847. Below is the information on the 2006 Polaris Fusion 600 HO. 4200133 Polaris 2008 Sportsman 700 800 Service Manual. Polaris measures chain length in number of pitches. Trying to install a DDM Track Clutch Anybody know the torque specs for the Clutch Housing and for the Flywheel? Flywheel to the engine - 39 ft/lbs, plus 25 degrees Pressure plate to flywheel - 22 ft/lbs. PLUS you get tech support with a real live person, should you need it. Clutch spring minimum length 41. The internal components of the drive clutch and driven clutch control clutch engagement (for. I will use the 100 ft lbs on the main and 50 on the secondary with one drop of lock tight. Designed for mud riding with aggressive lug tires. Reassemble with Asm-Ring gear/sheave (PN 2205423) per MRM. The secondary clutch springs are color coded to rate degrees in softness, from a soft 1 to a firm 7. (8 Nm) and rearward hex nuts to. RZR XP 1000. Polaris P85 Drive Clutch TORQUE SETTINGS: Drive Clutch 800 Clean Fire torque 80# 700 Clean Fire-80# (07 & newer) 900 & 700 (866&755) Liberty Engines torque 96# (05 & 06) Clutch is off of an 09 Dragon, checking specs as indicated in the write up. The XPTs with 10mm grade 8. Posted on Sep 24, 2009. Reinstall the storage container and seat. •POLARIS RZR 900/1000 CLUTCH KIT INSTALLATION Secondary bolt Primary bolt. Polaris has changed it multiple times. What is the torque specs on the primary clutch on a 2013 900 xp. The engine produces a maximum peak output power of and a maximum torque of. The kit added nearly 40ft/lbs of torque and 40 wheel horsepower on 91 octane. At Rekluse we build innovative, high performance clutches for dirt bikes, adventure bikes, Harley Davidson motorcycles, and ATVs. PVT System Fastener Torques Fastener Torque Note Drive Clutch Bolt (All Carbureted) 50 ft-lb(68 Nm) Re-torque after running engine. Drive clutch retaining bolt 7/16" 40-45 ft. PRO TIP: We removed the front wheel on our Sportsman so you can see the process, but it's not necessary for you to remove the wheel on your ATV. #1 - The drive clutch bore tape MUST be clean and DRY ( like wipe with brake cleaner dry ) and the crank taper MUST be clean and COMPLETEY dry. Incorrect torquing may lead to serious machine damage or, as in the case of steering components, can result in injury or death for the rider(s). This primary clutch assembly comes complete w. Learn how to install the primary clutch on a Polaris RZR 900 XP. torque setting for secondary clutch polaris xc; torque specs for a 340 polaris indy deluxe; torque specs on a 2009 800 iq snowmobile; transmision olja polaris edge; trouble shooting a Polaris 600 HO switchback snowmobile; trouble shooting polaris 2000 600 touring; trouble shooting polaris xc500 engines Carberator setting. The spider is loaded with heavy duty 22mm wide rollers for long life and durability. And you don't want it so tight you begin to pull the threads on either the bolt, the Trans shaft, or both. Polaris recommends the use of Polaris Special Tools when servicing any Polaris product. Find vehicle dimensions (length, height, width) and warranty information for the 2021 Slingshot SL (autodrive). 1 SPECIAL SERVICE TOOLS AND SUPPLIES PART NUMBER TOOL DESCRIPTION 2870506 Clutch Puller 9314177 Clutch Holding Wrench 2871358 Clutch Holding Fixture …. Due to high volume sales and shipping carriers dealing with higher volume; please allow a little extra time for your orders to ship/arrive. Another option is to have the crank and cases updated to the -04 spec. My old 2011 Polaris Ranger 800 XP was a far superior UTV !!!. With this drive-train, the Polaris Phoenix 200 is capable. It is up to the customer to ensure that the clutch is calibrated properly for their machine as per the instructions provided. The clutch will be shipped fully assembled with a baseline weight setup installed based on the specs of your Polaris RZR Turbo / 1000. Maybe the 2006 Fusion 700 too?[/b] I got into this the other day, I thought the torque specs. Home; ATV / UTV; Clutch Kits; Polaris; 500; Ranger; Sport Utility; Sport Utility. This Polaris ATV manual includes the following repair topics: A Arm Replacement. 1 SPECIAL SERVICE TOOLS AND SUPPLIES PART NUMBER TOOL DESCRIPTION 2870506 Clutch Puller 9314177 Clutch Holding Wrench 2871358 Clutch Holding Fixture …. Drive Clutch Spider (Standard Clutch)200 ft. You name it and its in here. 2015 Axys 800 HO primary clutch torque spec. Drive clutch …. All I can find are specs for older 800s and such. Don't pay any attention to what polaris says. Dec 16, 2014. 2007 KLR 650. For more information, see your authorized Polaris Dealer. Half Shaft Spline Data. There are a few good 800 cranks left. The chart lists the manufacturer, part number, Color code, pretension load, full shift. Polaris ATV Technical Discussions. Shop All CVT Clutch Components!https://www. Drive clutch cover bolt 1/4" 90 in. Stage 1: Tighten to 62 Nm (46 lb-ft). PRIMARY CLUTCH DISASSEMBLY AND ASSEMBLY Torque spec is 100 in/lbs. I thought I just seen something the other day that Polaris changed the torque spec for the 2005 & 2006 900 Fusion to 90 ft. AXYS Bolt Torque Specs | SnoWest. Discussion Starter · #7 · May 25, 2018. I-Jways follow torque specifications as outlined throughout this manual. step 1 in a criss cross pattern torque them all to 22 ftlbs, then let sit one minute. Harley-Davidson Honda Yamaha Polaris Kawasaki Suzuki Can-Am BMW Sea-Doo/BRP Arctic Cat Popular Specs 2006 FLHX Street Glide 2015 Raider 800 (4X4) 2019 150 XC-W 2013 MXZ 600 Sport 2016 FE 350 S 2005 C50 Boulevard 2021 Axis 700 1993 Trail Boss 350L (4X4) 2004 TRX450FE4 FourTrax Foreman (Electric Start) 2012 Spyder RT SE5 Limited. EPI also offers high quality replacement driveline parts such as Axles, U-Joints, CV Joints, Front End and Suspension parts, Brakes and more. RichieOxford · Registered. For racing applications, contact your dealer. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine and chassis serial numbers / Engine operation / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Basic hand tools / Precision. 1 kW)) and a maximum torque of. The manual for '96 t0 '98 sleds lists theses torque valuesI think they are the same for yours. I have a 2019 Sportsman 850 that I'm throwing a QSC clutch kit in. The Polaris Phoenix 200 model is a ATV bike manufactured by Polaris. 4,124 Posts. •ISO 9000 certified. Clutch spring minimum length 41. Blow-molded air intakes were also put into the 2021 RZR 4-door, the. We've been in business for almost 30 years developing world-class CVT Clutch Kits. Joined Sep 12, 2017. Download Ebook 2011 Polaris Engine Torque Specs Recognizing the habit ways to get this book 2011 polaris engine torque specs is additionally useful. Put just a little bit of blue Loctite on this bolt and then torque the hardware to factory specs. This is a 22% gain in horsepower over stock. DOWNLOAD Polaris Snowmobile Repair Manual 1985-2016. Also I would like to make some more for some people. Discussion Starter · #1 · Jan 24, 2010. You have remained in right site to begin getting this info. Nov 05, 2013 · I thought I just seen something the other day that Polaris changed the torque spec for the 2005 & 2006 900 Fusion to 90 ft. TORQUE-O-MATIC DRIVE Operation The Polaris torque-o-matic drive system is a centrifugally actuated variable speed belt drive unit. Reactions: Roadrunner. Drive Clutch Retaining Bolt40 ft. ly/polaris-ranger-drive-clutch-removalCheck out the Polaris Ranger drive belt change v. 0 pounds) and it is equipped with a Twin, four-stroke motor. I installed a Dalton clutch but that hasn't seemed to help my belts from breaking. Clutch Buttons: Plastic bushings which transmit rotation of the clutch to the movable sheave in the drive and driven clutch. Half Shaft Spline Data. Maybe I won’t have to keep doing this job. tighten them in a criss cross pattern. Apr 18, 2017 · So like many vehicles, do you take the loss to get the better model or do you simply make it faster and better! The first dyno sheet shows the difference between the stock RZR XP 1000 and with the Supercharger. But Polaris kept insisting the noises in the machine were normal and refused to replace the unit. Pete Nydahl [262-857-7078] not only. Polaris Ranger 800 Engine Rebuild Part 2: Rebuild and InstallTimken Tricks of the Trade - Finding Wheel Hub Torque Specs Horsepower vs Torque - A Simple Explanation How A CVT Works by TEAM Industries. 2017 Torque Specs Polaris Rzr Forum Forums Net. With this drive-train, the Polaris Phoenix 200 is capable. just so they thread in smooth and you get accurate torque reading with your torque wrench. Step 2 - Tighten retaining nut another 180 degrees +/- 5 degrees. If you would like to get a quote on a new 2006 Polaris Fusion 600 HO use our Build Your Own tool, or Compare this snowmobile to other Performance snowmobiles. Drive Clutch Bolt: 80 ft-lbs (Re-torque after running engine). Side by side CVT clutching performance specialists. You don't want it loose so that vibration can loosen the bolt. I have never torqued one, folks tear more stuff up torquing than using an impact, The holding it while doing it is what messes it up, lots of them come unscrewed from themselves or get cracked from what they stick through it. •All EPI springs manufactured using a 5% tolerance which is the lowest in the industry. Learn how to install the primary clutch on a Polaris RZR 900 XP. Harley-Davidson Honda Yamaha Polaris Kawasaki Suzuki Can-Am BMW Sea-Doo/BRP Arctic Cat Popular Specs 2006 FLHX Street Glide 2015 Raider 800 (4X4) 2005 C50 Boulevard 2013 MXZ 600 Sport 2019 150 XC-W 2016 FE 350 S 2021 Axis 700 1993 Trail Boss 350L (4X4) 2004 TRX450FE4 FourTrax Foreman (Electric Start) 2004 Kingpin. EPI Clutch Kits and Drive Belts are the #1 aftermarket choice by more dealers, racers and enthusiasts. 2012-2015 Outlander Clutch torque : 89 ftlbs +/-6 For 2011 and newer models Can-AM recommends using a new Secondary bolt every time the bolt has been removed. Step 2 tighten; 180 degrees +/- 5 degrees. The more marks the higher the quality. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. The Pro clutch is calibrated and ready to be bolted on. Joined Dec 18, 2011 Messages 2,299 and I realize I don't have the torque specs for the primary cap bolts (6 of them) and the main primary spring bolt. Hey guys, not sure why it's so hard to find the torque specs for the primary and secondary clutches, you'd think those would be fairly important numbers to have! Not even in my owners manual anyways I got a 2016 Polaris Sportsman 1000 XP if anyone has the torque specs for my clutches that. All I can find are specs for older 800s and such. what is the torque spec. Thanks Jason. 67 kgm) Rear-28 Ft lbs (6. The drive clutch has a diameter of 7. #5 · Apr 4, 2019. Side by side CVT clutching performance specialists. Reassemble with Asm-Ring gear/sheave (PN 2205423) per MRM. Oct 16, 2016. I torque, run sled easy for a few seconds, then torque again. Including Cylinder Head torques, Lugnuts, Wheel Hub, Oil Drain Plug torques, Spark Plug, and even the Axle Nut Torques. Ceramic Coated stock header. We've been in business for almost 30 years developing world-class CVT Clutch Kits. Discussion Starter · #1 · Jan 24, 2010. A balanced clutch and the wide bearing help the life of the big block 800 a bunch. Discussion Starter · #1 · Jan 24, 2010. The newer Polaris Trailblazer 250s now have much smaller ports, a smaller carburetor, and a low-revving engine, attributing to its conservative power output of 22 HP. The base price of the 2015 Polaris Sportsman 570 Base ATV is $6499. It's the place to learn and share "tricks of the trade," find proper diagnosis and installation instructions, and enjoy easy access to parts reference. com would be a …. This Official 2014-2015 Polaris Sportsman Ace ATV Factory Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for your 2014-2015 Polaris Sportsman Ace ATV. The Polaris Indy 500 is a popular choice of snowmobile because of its impressive performance and desirable ride comfort. recommends using a new secondary (driven) clutchbolt every time the bolt has been removed. The engine produces a maximum peak output power of and a maximum torque of. Polaris General Discussion. Joined Feb 20 …. When properly done, your newly refurbed lower end should last a long time with 7 or 8 thousand miles being well within reason. com Established Sept 2010 [/url] I do not ride. Drive clutch spider 1 1/4" 200 ft. 001) with 3500+ miles. Wheels 2 inch snorkel done myself Hey guys thanks for the replies. •Designed from the highest quality material. ALL Polaris domestic drive clutches should be torque to 80 Ft lbs. Better low end power and torque. This is a 22% gain in horsepower over stock. Rush/Switchback (Pro-Ride Chassis) Correct torque spec for Primary Clutch Bolt. Drive Clutch Taper Drawing. need torque specs for 01 800 rmk. If you would like to get a quote on a new 2020 Polaris Slingshot® SL use our Build Your Own tool, or Compare this bike to other Sport-Touring motorcycles. If a torquing sequence is indicated for nuts, bolts or screws, start all fasteners in their holes and hand tighten. Carefully reinstall the clutch cover, ensuring the cover seal is fully seated. The Polaris variable transmission (PVT) consists of three major assemblies: 1) drive clutch; 2) drive belt; and 3) driven clutch. 67 kgm) Polaris Industries Inc. Once you've taken the nut off the bolt, pick up on the trailing arm and. If in this range, go to next check. 8 bolt (prior to 2019 iirc) were 43 ft lbs. Looking for the clutch torque spec. #7 · Mar 18, 2012. lbs for primary bolt (torque to 80 ft. 4 inner plates 1. And torqued to spec with a 3/4 torque wrench. I thought there was …. When properly done, your newly refurbed lower end should last a long time with 7 or 8 thousand miles being well within reason. Follow the Polaris shop manual for proper torque specs and take your time. pulling all my clutches on my sleds to clean. SLP Engine Torque Arm. There are a few good 800 cranks left. General information, photos, engines and tech specs for POLARIS Magnum 330 specs - 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017. Jump to Latest Follow 1 - 4 of 4 Posts. Torque to 54 in-lbs (6 Nm). PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900, RZR XP 4 900, RZR 570, HD, 170, RZR-S, XP 900, RZR XP 4 900, ORV, side by side, SSW and off-road information. What I don't have is the torque settings for the clutch cover plate bolts. 2010 - 2011. #5 · Apr 4, 2019. QSC REV X PRIMARY CLUTCH POLARIS SPORTSMAN/RANGER/RZR/RZRS, 500,570,600,700,800. drive clutch bolt torque. We use cookies to give you the best possible experience on our website. New posts Search forums. This is the second primary clutch puller that I have ordered as well and the second one that does not fit. I believe a maintained and balanced clutches are the key to keep your 800 running. Description. Hold the primary clutch using a clutch holding tool (SLP #20-202) and torque the primary clutch retaining bolt to 80 ft/lbs (130 Nm). Torque on Secondary Primary high lighted in blue, secondary in red. Talked with a guy at Polaris who has been there 30 years doing clutching, ask him he said never torqued on in 30 years!!! LOL. Drive Clutch Bolt (All 2007 - Current CFI) 80 ft-lb(108 Nm) Driven Clutch Bolt 17 ft-lb(23 Nm) Team Helix Fasteners 60 - 80 in-lb(7 - 9Nm) P2. In the video, you’ll also learn how to do a secondary clutch installation on the RZR. As far as the secondary clutch goes, I do not have a spec for it but I tighten it until the lock washer flattens out. Helps hold peak power RPM when dune riding and climbing hills. Shop All CVT Clutch Components!https://www. Just when to rebuild it with the rekluse in it and the rekluse instructions does not say what the torque specs for the clutch are. D-2: Install primary clutch onto the tapered shaft of the sled. Built for Strength Get a Heavy-Duty Primary Clutch for your Polaris RZR 800 and see how SuperATV does clutches. #7 · Mar 18, 2012. 8 bolt (prior to 2019 iirc) were 43 ft lbs. Torque Spec. Harley-Davidson Honda Yamaha Polaris Kawasaki Suzuki Can-Am BMW Sea-Doo/BRP Arctic Cat Popular Specs 2006 FLHX Street Glide 2015 Raider 800 (4X4) 2005 C50 Boulevard 2013 MXZ 600 Sport 2019 150 XC-W 2016 FE 350 S 2021 Axis 700 1993 Trail Boss 350L (4X4) 2004 TRX450FE4 FourTrax Foreman (Electric Start) 2004 Kingpin. Reinstall the CVT drive belt and take the RZR for a test drive. Another option is to have the crank and cases updated to the -04 spec. Torque spec for Team driven clutch bolt? Grab a new bolt tomorrow and wait for timbo or anyone else to give me the torque specs this time. Page 13 Roll Pin Removal Tool Combination Pliers. Made in the USA, the Polaris 850 Patriot is designed for class-leading durability, responsiveness, unrivaled acceleration and to deliver the industry's best power-to-weight ratio. 10 Standard Torque Specifications Operating Rpm 6500 Rpm ± 200 Rpm Clutch Type Polaris measures chain length in number of pitches. 4,124 Posts. 19% more than its competition. Other specifications include powertrain and performance, tires and wheels, brakes and transmission. ly/polaris-ranger-drive-clutch-removalCheck out the Polaris Ranger drive belt change v. Bestauto G2-G22 Secondary Driven Clutch Golf Cart Secondary Power Clutch Kit Compatible With Yamaha Golf Cart, GAS Models, G2 G9 G14 G16 G20 G22, 1985-2007 4. Turn the bolts 1 turn at a time until the clutch disc and plate assembly is fully secured. So, we built a clutch holder tool to keep our clutches securely fastened in a vice while we wrench them loose. get the 2011 polaris engine torque specs link that we give here and check out the link. I have had my primary apart to install a gilomen kit, and twice now my spider nut, has backed off. Harley-Davidson Honda Yamaha Polaris Kawasaki Suzuki Can-Am BMW Sea-Doo/BRP Arctic Cat Popular Specs 2006 FLHX Street Glide 2015 Raider 800 (4X4) 2019 150 XC-W 2013 MXZ 600 Sport 2016 FE 350 S 2005 C50 Boulevard 2021 Axis 700 1993 Trail Boss 350L (4X4) 2004 TRX450FE4 FourTrax Foreman (Electric Start) 2012 Spyder RT SE5 Limited. what i need to know is the torq for the primary clutch that has a 30mm nut and the torq for the secondary clutch also? 2008 polaris sportsman 300 haynes repair manual Google Search. 050 vs spec of. 2011 Can-Am Commander X :commanderroll:. Purchase a service and repair manual for vintage snowmobiles manufactured by Polaris, Ski-Doo, and Yamaha. Jump to Latest Follow 1 - 3 of 3 Posts. 8 pounds) and it is equipped with a Single cylinder, four-stroke motor. When you get it together, make sure to drain the oil lines and make sure the oil pump is purged of air and adjusted. For more information, see your authorized Polaris Dealer. As the demand for more power became more pressing, Polaris came out with hotter versions of this engine. Attach each headrest to the rear cab frame using four 1/4" self-tapping fasteners. Buy in monthly payments with Affirm on orders over $50. Polaris ATV 2017 SPORTSMAN 570 6X6 - A17S6E57A1 Drive Train, Primary Clutch. Dealers may order special tools through Polaris' official tool supplier. I've rebuilt 3 clutches torquing them that high with zero issues; if you don't use that method you'll likely being doing it again in a. Joined Aug 11, 2015. In the video, you’ll also learn how to do a secondary clutch installation on the RZR. SLP Engine Torque Arm. Our clutch holder is made of heavy-duty 4340 hardened steel and zinc coated for superior durability. what i need to know is the torq for the primary clutch that has a 30mm nut and the torq for the secondary clutch also? 2008 polaris sportsman 300 haynes repair manual Google Search. Twin air with outerwears. The Polaris Phoenix 200 model is a ATV bike manufactured by Polaris.